Freight Truck Body CKD

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Dry Freight Truck Body CKD Kits refer to the CKD parts of freight truck bodies. These parts are broken down into smaller units for transportation and assembled at the destination. Its characteristics include modular design, convenient and fast assembly process, and flexibility to adapt to different specifications and requirements. This approach makes production and transportation more efficient. Carbody specialises in providing lightweight box truck bodies that can be assembled quickly. Its modular design allows for assembly in a short period of time.

Description

Description

Dry Freight Truck Body CKD Kits refer to the CKD parts of dry truck bodies. These parts are broken down into smaller units for transportation and assembled at the destination. Its characteristics include modular design, convenient and fast assembly process, and flexibility to adapt to different specifications and requirements. This approach makes production and transportation more efficient.

Carbody specialises in providing lightweight box truck bodies that can be assembled quickly. Its modular design allows for assembly in a short period of time.

Materials

Fiberglass plywood composite panels.
Fiberglass PET foam composite panels.
Fiberglass polypropylene honeycomb composite panels.

Features

Lightweight.
Durable.
Waterproof.
Affordable.

Our Customized Services

Provide design and manufacturing solutions according to application requirements
Develop new materials and new technologies to bring more economic benefits to users.
Box truck bodies are delivered to the purchaser in the form of CKD or SKD.

As a pioneer in the field of truck lightweighting, CARBODY continues to work at the forefront of research and development of new materials and processes, and is committed to creating safe, efficient, economical and environmentally friendly design and manufacturing solutions for truck manufacturers and dealers around the world. We focus on ensuring transport safety and structural strength while minimising body weight through innovative technologies, thereby significantly improving transport efficiency and optimising operating costs, helping customers to achieve win-win results in terms of economic efficiency and environmental protection.

Wide Range of Application Scenarios

CARBODY specialises in tailor-made, efficient dry truck body solutions for a wide range of industries. We work with a wide range of non-liquid and non-refrigerated cargoes to ensure optimum loading efficiency and safety for every transport. Whether it’s everyday consumer goods, construction materials or industrial equipment, CARBODY provides professional, reliable and cargo-specific body designs to help our customers excel in logistics.

Manufacturing: Transportation of raw materials, semi-finished products and finished products.
Food and Beverage: Suitable for dry food that does not require refrigeration, such as canned food, grains, snacks, etc.
Paper Products and Printing: Transportation of paper, printing, packaging materials, etc.
Furniture and Household Goods: Transportation of furniture, home decorations, kitchen supplies, etc.
Auto Parts: Transportation of auto parts and accessories.
E-commerce: Delivery of online shopping orders.
Industrial Equipment and Materials: Transportation of industrial equipment, tools, construction materials, etc.
Stationery and Office Supplies: Transportation of office supplies, school supplies, stationery, etc.
Retail: Transportation of various daily necessities, clothing, electronic products, etc.

Lightweight & Eco-Friendly Materials

The weight of the truck body is reduced by using high-strength, low-density materials while ensuring structural strength and durability. We have developed new high-strength composite materials to replace traditional metals and wood, which greatly reduces the weight of the body and reduces operating costs. Most of these new composite materials are recyclable, which promotes the development of a sustainable economy.

FRP PET foam panel for Dry Truck Body CKD Kits

FRP PET Foam Composite Panels

PET is a recyclable closed-cell foam and is a highly utilised foam material in a sustainable economy. Fibreglass PET foam composite panels are lightweight, waterproof, structurally stable and resistant to deformation.

Skin: FRP sheets, CFRT (continuous fiber reinforced thermoplastic) sheets.
Core: PET (Polyethylene terephthalate) foam.

FRP Plywood Composite Panels

Plywood is the preferred economical material for manufacturing dry trucks due to its high strength and low cost.

Skin: FRP sheets, CFRT (continuous fiber reinforced thermoplastic) sheets.
Core: Plywood

FRP Polypropylene Honeycomb Composite Panels

Polypropylene honeycomb panel is a lightweight and high-strength structural material whose unique honeycomb geometric design gives it excellent mechanical properties. The polypropylene honeycomb sandwich panel with fiberglass facing not only significantly improves its strength, but also maintains extremely light weight and excellent deformation resistance.

Skin: FRP sheets, CFRT (continuous fiber reinforced thermoplastic) sheets.
Core: Polypropylene (PP).

Fewer operators.
Simple installation tools.
Fast installation.
Can be completed by non-professional operators.
Small footprint.

Dry Freight Truck Body Ckd Kit Schematic

Our box truck bodies offer flexible transport options, with the option of delivering to the destination in either completely knocked down (CKD) or semi knocked down (SKD) form. All components are meticulously manufactured in our highly specialised factories and undergo a stringent quality inspection process to ensure that every part meets the highest standards of quality.

Once the kit arrives safely at its destination, it is accompanied by a detailed and easy-to-understand installation guide, which allows the operator to get up to speed and start assembling the unit with ease. As we have already pre-assembled the main components, the remaining parts can be efficiently assembled by the purchaser’s technical team or by workers with only basic skills, using common hand tools such as drills, spanners, hammers and lifting equipment. This design greatly reduces the technical threshold for installation and can be performed by non-professionals with guidance.

Typically, a body can be assembled by two to three people, which not only improves work efficiency, but also effectively saves labour costs. We are committed to providing convenient and efficient total solutions to ensure that our customers can enjoy a worry-free service experience from transport to installation.

Common Size

CARBODY provides customization of dry freight truck bodies within 12m in length. (Customize different sizes and specifications according to requirements). Common size ranges are as follows:

Type	Length	Width	Height
Small Duty	3m to 6m	1.8m to 2.1m	1.8m to 2.2m
Medium Duty	6m to 9m	2.2m to 2.5m	2.2m to 2.5m
Large Duty	9m to 12m	2.4m to 2.6m	2.5m to 3m

Dry Van Types

We offer individual design solutions for some truck bodies for special applications.

Closed Trucks

Roll-Up Door Trucks

Wing Trucks

Trailers

Customized Freight Truck Body CKD

We specialise in the careful design and manufacture of a comprehensive range of body components based on the specific needs of our customers. These components include, but are not limited to: rear doors, side doors, precision corner covers, body edge profiles, advanced door locking systems, durable floor assemblies, E-rails, highly efficient suspension systems, reinforced sub-frames, safety-compliant light assemblies, crash bumpers, protective side guards, and convenient rear door lifting platforms. We are committed to providing high-quality, customised solutions to ensure that each component is perfectly integrated into the overall design of the vehicle, enhancing its performance, safety and aesthetics.

Dry Truck Body CKD Kit Subframe — Subframe

Dry cargo truck body CKD kit floor — Truck Floor

Dry cargo truck body CKD kit door frame — Door Frame

Dry cargo truck body CKD kit door lock — Door Handle

Dry cargo truck body CKD kit cargo track — Cargo Track

Edge-Wrapped Profiles

Dry cargo truck body CKD kit hinge — Hinge

Dry cargo truck body CKD kit kick plate — Kick Plate

Dry truck body CKD kit tail lift — Lifting Tailgates

Company Strength

Cooperating with customers in more than 50 countries and regions.
20 years of experience in quantitative truck design and development.
More than 100 manufacturing team.
More than 10 international language service teams (English, Russian, French, Spanish, Portuguese, Arabic, German, Italian, Japanese, Korean).

Packing and Shipping

In order to ensure that the truck body CKD kits can reach their destinations safely and without any damage, and to facilitate buyers’ unloading operations easily and quickly, we have tailor-made highly reliable packaging solutions for each batch of goods. These packages are not only able to effectively isolate them from harsh environmental factors such as seawater, rain, snow and ice, but also have excellent shock, collision and compression resistance to cope with the challenges of bumps, collisions and crushing that may be encountered during long-distance transport. Through this all-round protection design, we ensure that the kit is still in perfect condition when it arrives at the customer’s hands, laying a solid foundation for the subsequent assembly work.