CARBODY focuses on providing efficient and rapidly assembled light box truck body CKD solutions. Its innovative modular design concept greatly simplifies the assembly process, enabling the body to be built in a very short time to meet the market’s demand for quick response and flexible configuration.

Materials

  • Fiberglass plywood composite panels.
  • Fiberglass PET foam composite panels.
  • Fiberglass polypropylene honeycomb composite panels.

Description

Dry-Freight-Truck-Body-CKD-Kits-Banner

 

Features

  • Lightweight.
  • Durable.
  • Waterproof.
  • Affordable.

 

Truck Body CKD Customized Services

  • Provide design and manufacturing solutions according to application requirements
  • Develop new materials and new technologies to bring more economic benefits to users.
  • Box truck bodies are delivered to the purchaser in the form of CKD or SKD.

 


 

As a pioneer in the field of truck lightweighting, CARBODY continues to work at the forefront of research and development of new materials and processes, and is committed to creating safe, efficient, economical and environmentally friendly design and manufacturing solutions for truck manufacturers and dealers around the world. We focus on ensuring transport safety and structural strength while minimising body weight through innovative technologies, thereby significantly improving transport efficiency and optimising operating costs, helping customers to achieve win-win results in terms of economic efficiency and environmental protection.

 


 

Wide Range of Application Scenarios

CARBODY specialises in tailor-made, efficient dry truck body solutions for a wide range of industries. We work with a wide range of non-liquid and non-refrigerated cargoes to ensure optimum loading efficiency and safety for every transport. Whether it’s everyday consumer goods, construction materials or industrial equipment, CARBODY provides professional, reliable and cargo-specific body designs to help our customers excel in logistics.Retail: Transportation of various daily necessities, clothing, electronic products, etc.

  • Manufacturing: Transportation of raw materials, semi-finished products and finished products.
  • Food and Beverage: Suitable for dry food that does not require refrigeration, such as canned food, grains, snacks, etc.
  • Paper Products and Printing: Transportation of paper, printing, packaging materials, etc.
  • Furniture and Household Goods: Transportation of furniture, home decorations, kitchen supplies, etc.
  • Auto Parts: Transportation of auto parts and accessories.
  • E-commerce: Delivery of online shopping orders.
  • Industrial Equipment and Materials: Transportation of industrial equipment, tools, construction materials, etc.
  • Stationery and Office Supplies: Transportation of office supplies, school supplies, stationery, etc.

 


 

Lightweight & Eco-Friendly Materials

The weight of the truck body is reduced by using high-strength, low-density materials while ensuring structural strength and durability. We have developed new high-strength composite materials to replace traditional metals and wood, which greatly reduces the weight of the body and reduces operating costs. Most of these new composite materials are recyclable, which promotes the development of a sustainable economy.

 

fiberglass PET foam panel for dry freight truck body

FRP PET Foam Composite Panels

PET is a recyclable closed-cell foam and is a highly utilised foam material in a sustainable economy. Fibreglass PET foam composite panels are lightweight, waterproof, structurally stable and resistant to deformation.
  • Skin: FRP sheets, CFRT (continuous fiber reinforced thermoplastic) sheets.
  • Core: PET (Polyethylene terephthalate) foam.

 


 

18mm FRP Face Sheet Plywood Panel (2)

FRP Plywood Composite Panels

Plywood is the preferred economical material for manufacturing dry trucks due to its high strength and low cost.
  • Skin: FRP sheets, CFRT (continuous fiber reinforced thermoplastic) sheets.
  • Core: Plywood

 


 

FRP Polypropylene Honeycomb Composite Panels

Polypropylene honeycomb panel is a lightweight and high-strength structural material whose unique honeycomb geometric design gives it excellent mechanical properties. The polypropylene honeycomb sandwich panel with fiberglass facing not only significantly improves its strength, but also maintains extremely light weight and excellent deformation resistance.
  • Skin: FRP sheets, CFRT (continuous fiber reinforced thermoplastic) sheets.
  • Core: Polypropylene (PP).

 


 

Quick and Easy Assembly of Truck Body CKD

  • Fewer operators.
  • Simple installation tools.
  • Fast installation.
  • Can be completed by non-professional operators.
  • Small footprint.
quick assembly truck body ckd schematic

 

Our box truck bodies offer flexible transport options, with the option of delivering to the destination in either completely knocked down (CKD) or semi knocked down (SKD) form. All components are meticulously manufactured in our highly specialised factories and undergo a stringent quality inspection process to ensure that every part meets the highest standards of quality.

Once the kit arrives safely at its destination, it is accompanied by a detailed and easy-to-understand installation guide, which allows the operator to get up to speed and start assembling the unit with ease. As we have already pre-assembled the main components, the remaining parts can be efficiently assembled by the purchaser’s technical team or by workers with only basic skills, using common hand tools such as drills, spanners, hammers and lifting equipment. This design greatly reduces the technical threshold for installation and can be performed by non-professionals with guidance.

Typically, a body can be assembled by two to three people, which not only improves work efficiency, but also effectively saves labour costs. We are committed to providing convenient and efficient total solutions to ensure that our customers can enjoy a worry-free service experience from transport to installation.


 

Common Size

CARBODY provides customization of dry freight truck bodies within 12m in length. (Customize different sizes and specifications according to requirements). Common size ranges are as follows:
Type Length Width Height
Small Duty 3m to 6m 1.8m to 2.1m 1.8m to 2.2m
Medium Duty 6m to 9m 2.2m to 2.5m 2.2m to 2.5m
Large Duty 9m to 12m 2.4m to 2.6m 2.5m to 3m

 


 

Dry Van Types

We offer individual design solutions for some truck bodies for special applications.

 

Closed Trucks

Roll-Up Door Trucks

Wing Trucks

Trailers

 


 

Customized Truck Body CKD Kits

We specialize in the careful design and manufacture of a wide range of truck body CKD kits based on the specific needs of our customers. These include but are not limited to: rear doors, side doors, precision corner covers, body edge profiles, advanced door locking systems, durable floor assemblies, electronic rails, efficient suspension systems, reinforced subframes, safety-compliant light assemblies, anti-collision bumpers, protective side guards, and convenient rear door lift platforms. We are committed to providing high-quality custom solutions to ensure that each component is perfectly integrated into the overall design of the vehicle, thereby enhancing its performance, safety, and aesthetics.

 

Subframe
Truck Floor
truck body ckd door frame
Door Frame

 

truck body ckd door handle
Door Handle
Cargo Control
Edge-Wrapped Profiles

 

Hinge
Kick Plate
Lifting Tailgates

 


 

Company Strength

  • Cooperating with customers in more than 50 countries and regions.
  • 20 years of experience in quantitative truck design and development.
  • More than 100 manufacturing team.
  • More than 10 international language service teams (English, Russian, French, Spanish, Portuguese, Arabic, German, Italian, Japanese, Korean).

 

truck body PET foam panel
truck box

 


 

Packing and Shipping

In order to ensure that the truck body CKD kits can reach their destinations safely and without any damage, and to facilitate buyers’ unloading operations easily and quickly, we have tailor-made highly reliable packaging solutions for each batch of goods. These packages are not only able to effectively isolate them from harsh environmental factors such as seawater, rain, snow and ice, but also have excellent shock, collision and compression resistance to cope with the challenges of bumps, collisions and crushing that may be encountered during long-distance transport. 
fast assembly truck body transportation solutions

quick assembly truck body ckd transportation solution